Prosthetics breakthrough: Lightest, cheapest and most advanced mechanical hand ever made

This is the most advanced robotic hand ever created – with a design that will lower the price significantly – marking a breakthrough for the field of prosthetics.

The so-called Hennes hand, developed by Italian researchers, has only one motor that controls all five fingers, making it lighter, cheaper and more able to adapt to the shape of objects. 

It weighs about the same as a human hand, and uniquely uses sensors that react to electrical signals from the brain to the muscles, which is much simpler than other ‘myoelectric prosthetics’. 

The simplicity will allow the team to price the device about 30 percent cheaper than other models on the market, at 10,000 euros ($11,900).

All together, lead researcher Lorenzo De Michieli says there has never been such a natural and accessible option for amputees.  

Amputee Marco Zambelli wears his prosthetic hand made by Italian researchers

‘This can be considered low-cost because we reduce to the minimum the mechanical complexity to achieve, at the same time, a very effective grasp, and a very effective behavior of the prosthesis,’ said De Michieli, who developed the hand with the Italian Institute of Technology and the INAIL state workers’ compensation prosthetic center.

‘We maximized the effectiveness of the prosthetics and we minimized the mechanical complexity.’

They plan to bring it to market in Europe next year.

Arun Jayaraman, a robotic prosthetic researcher at the Shirley Ryan Ability lab in Chicago, said the lighter design could help overcome some resistance in users to the myoelectric hands, which to date have been too heavy for some. 

Italian researchers say the Hennes weighs about the same as a human hand.

In the United States, many amputees prefer the much simpler hook prosthetic, which attaches by a shoulder harness, because it allows them to continue to operate heavy equipment, Jayaraman said.

Italian retiree Marco Zambelli has been testing the Hennes hand for the last three years. 

He lost his hand in a work accident while still a teenager, and has used a variety of prosthetics over the years. 

A video presentation shows him doing a variety of tasks, including removing bills from an automated teller machine, grasping a pencil and driving a stick-shift car.

‘Driving, for example, is not a problem,’ Zambelli, 64, said, who has also learned to use a table knife. 

‘Now I have gotten very good at it. I think anyone who’s not looking with an expert eye would find it difficult to spot that it’s an artificial hand.’

The so-called Hennes hand, developed by Italian researchers, has only one motor that controls all five fingers, making it lighter, cheaper and more able to adapt to the shape of objects 

The so-called Hennes hand, developed by Italian researchers, has only one motor that controls all five fingers, making it lighter, cheaper and more able to adapt to the shape of objects 

It weighs about the same as a human hand, and uniquely uses sensors that react to electrical signals from the brain to the muscles 

It weighs about the same as a human hand, and uniquely uses sensors that react to electrical signals from the brain to the muscles 

About a dozen labs worldwide are working on improvements to the myoelectric prosthetic, with some focusing on touch, others on improving how the nervous system communicates with the prosthetic.

‘Each group is giving baby steps to help the field move forward,’ Jayaraman said.

Cost remains a barrier for advanced prosthetic limbs, as well as the fact that the more complex motorized systems tend to be ‘heavy and fragile. They also get hard to control,’ said Robert Gaunt, an assistant professor of rehabilitation at the University of Pittsburgh.

The Hennes design ‘could make a difference. I think it is a clever approach and one that could see significant benefits for people with missing hands,’ he said.

Limitations remain the inability to control individual fingers for tasks like playing the piano or typing on a computer.

‘But the vast majority of what many of us do with our hands every day is simply grasp objects,’ Gaunt said.



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