Grenfell Tower cladding’s catastrophic faults exposed

Grenfell Tower’s cladding did not comply with building regulations, was badly installed and created routes for a fire to spread, a damning report into the blaze has concluded.

Five fire safety experts have been examining the fire in which 82 people died and today gave their views on how the fire started, how it spread and why so many people were killed.

Dr Barbara Lane, an expert commissioned by the Grenfell Tower inquiry, delivered an excoriating assessment of the refurbishment which finished a year before the fire.

The rainscreen cladding put on the building used material that did not meet fire safety standards, while the system as a whole was not capable of effectively preventing the inferno spreading, she found.

The cladding on the outside of Grenfell Tower was to blame for the fire spreading

Another expert, Professor Luke Bisby, found a series of problems with refurbishment work carried out on Grenfell before the fire.

Prof Bisby said the main reason the fire spread was the polyethylene-filled ACM rainscreen in the cladding.

He also said combustible insulation, the presence of cavities and the use of combustible window frames added to the spread of the blaze.

Prof Bishby also identified the lack of cavity barriers between sections of the cladding, a ‘crown detail’ which helped the fire spread sideways and exposed parts of the combustible core added to the fire.

In her report meanwhile, Dr Lane found there was also no evidence they had ever been tested for performance in the cladding system.

She wrote: ‘There were multiple catastrophic fire-spread routes created by the construction form and construction detailing.’

A photo shows the softened uPVC finish revealing the cavity and combustible insulation board within in living room in flat 16

A photo shows the softened uPVC finish revealing the cavity and combustible insulation board within in living room in flat 16

Shocking footage shows how a fire which started in a kitchen of a Grenfell Tower flat lept up the side of the building. This image is timed at 1.08am

An image taken from footage filmed around 1.28am (right) shows how, aided by what a report called 'multiple catastrophic fire-spread routes', the fire reached the top

Shocking footage shows how a fire which started in a kitchen of a Grenfell Tower flat leapt up the side of the building .An image taken from footage filmed around 1.28am (right) shows how, aided by what a report called ‘multiple catastrophic fire-spread routes’, the fire reached the top

How did the cladding help the fire spread?

Reports today highlighted a number of ways in which the materials used on the building contributed to the blaze: 

– The rainscreen was made of combustible Polyethylene-filled ACM.

– Combustible insulation within the system.

– Too many cavities within the cladding design.

– Combustible window frames on tower.

– No cavity barriers between sections of cladding.

– A ‘crown detail’ at the top of the tower aided the lateral spread of the fire as it was also made of ACM with a polyethylene core.

– Some of the flammable materials had their edges exposed, meaning they could easily ignite.

Windows in individual flats had no fire barriers encasing them and these openings were surrounded by combustible material, the expert found.

Such a shortcoming ‘increased the likelihood of that fire breaking into the large cavities contained within the cladding system’ and provided ‘no means to control the spread of fire and smoke’.

The gap beyond the window, in turn, was supposed to have fire-stops at intervals which would halt the advance of flames – but these were installed incorrectly.

Any fire which started near a window therefore had a ‘disproportionately high probability’ of spreading into the rainscreen cladding, Dr Lane concluded.

The link between the kitchen window and the rainscreen cladding system on both the column and above the windows was the ‘primary cause of the early stage of the fire spread’, she said.

The cladding itself – Reynobond 55PE – contributed to the ‘most rapid’ of the fire spread, the report said.

Dr Lane said: ‘The assembly – taken together with the insulation material on the existing external wall, the missing and defective cavity barriers – became part of a successful combustion process.’

Five pathways were created through which a fire could spread, meaning each flat was ‘no longer’ a fire-safe box, instead the whole building was at risk.

When a blaze took hold on June 14, it caused multiple internal fires, multiple fires on entrance fire doors and large quantities of polymeric-based smoke which crept into flats and lobbies.

A detail from a report shows the cladding on the building which helped the fire spread

A detail from a report shows the cladding on the building which helped the fire spread

Fire safety experts Dr Barbara Lane and Professor Luke Bisby both blamed the cladding

This required smoke-control in multiple lobbies, firefighting efforts on multiple floors and on the exterior of the building, the need for a change of the evacuation strategy and the need for disabled residents to self-evacuate ‘for which no facilities were provided within the building’.

The scale of the cladding’s shortcomings never appears to have been grasped by any of the key bodies linked to the refurbishment.

Dr Lane wrote: ‘I have found no evidence yet that any member of the design team or the construction ascertained the fire performance of the rainscreen cladding system materials, nor understood how the assembly performed in fire.

‘I have found no evidence that Building Control were either informed or understood how the assembly would perform in a fire.

‘Further I have found no evidence that the (Tenant Management Organisation) risk assessment recorded the fire performance of the rainscreen cladding system, nor have I found evidence that the LFB risk assessment recorded the fire performance of the rainscreen cladding.’

What did the five experts examining Grenfell conclude? 

Dr Barbara Lane said the cladding system could not adequately resist the spread of flames, meaning a ‘stay put’ strategy for the building was not justifiable.

She wrote in her report that the ‘stay put’ plan had ‘effectively failed’ by 1.26am, around 32 minutes after the first call to emergency services. But it remained in place until it was finally abandoned at at 2.47am.

‘I am particularly concerned by the delay from 2.06am, when a major incident was declared, to 2.47am,’ Dr Lane continued.

Professor Jose Torero warned that increasing complexity of building projects will drive society towards ‘irresponsible deregulation by incompetency’ without a key culture shift.

He hit out at the inadequacy of building guidelines and tests which allow for ‘obvious dangers’ to be incorporated into cladding systems routinely.

Prof Terero said the current regulations rely ‘very heavily’ on competent professionals interpreting the guidelines in such a way that will bridge any gaps and ambiguities.

But he claimed there was no definition of the level of competency required from professionals involved in designing and installing cladding systems.

Professor Niamh Nic Daeid found the origins of the fire were ‘undetermined’ by probably came from ‘in or around’ a fridge freezer identified as the cause by a resident.

She wrote: ‘It is possible to say that the area of origin of the fire was in the south-east corner of the kitchen and that, given the available information, it is more likely than not that this was in or around the area of the tall fridge-freezer located along the south wall of the kitchen.

‘There is insufficient information and analysis undertaken at this time to be able to determine the cause of the fire that occurred at Grenfell Tower on June 14 2017. As a consequence, the cause of the fire remains undetermined at this point.’

Professor Luke Bisby also said there was ‘insufficient evidence’ that the fire started by a fridge-freezer.

Professor Luke Bisby wrote: ‘Some evidence exists to support a hypothesis that the fire started in the south-east side of the kitchen and in the general area of the Hotpoint FF175P fridge-freezer, however, there is currently insufficient evidence, even based on a balance of probabilities, in my opinion, to support the hypothesis that the fire originated in the fridge-freezer, and to exclude all other potential sources of ignition.

‘With regard to other possible sources of ignition, I have not seen sufficiently convincing evidence to confidently identify the origin of the initial fire.’.

Colin Todd reviewed the ‘different statutory and regulatory requirements in force over the lifetime of Grenfell Tower’.

He appears to have disagreed with a finding by Dr Lane that Aluminium Composite Material (ACM) used in cladding could not be considered a ‘filler’ under building regulations.

Mr Todd stated: ‘The inquiry may be aware that since the Grenfell Tower fire, there has been contention as to whether this term [filler material] applies to the core of [ACM], though, in my opinion, it would be somewhat illogical for it not to do so.’

The issue has relevance in relation to the issue of whether the ACM part of the cladding was against existing building regulations and how they should be changed in light of the disaster.

 



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